Acoustic Enclosures

Acoustic enclosures offer a vital solution to noise control. They utilize a modular design. This design is centered around an advanced acoustic panel system. The primary goal is to achieve a high level of noise reduction. This applies to both internal and external environments.

The inherent flexibility of this modular design is a key strength. It allows a wide range of options. These options can be incorporated during the manufacturing process. For instance, personnel access doors are commonly integrated. Machinery access doors, often larger, can also be included. Visual panels, essentially windows, allow for safe monitoring of enclosed equipment. Furthermore, attenuators are incorporated for ventilation. These ensure airflow while minimizing sound escape.

AKINCO soundproof enclosures are engineered with a specific purpose. They aim to isolate noisy equipment effectively. This separation protects employees from potentially harmful sound levels. It also shields adjacent neighbors from noise disturbances. The typical noise reduction achieved by these standard enclosure systems ranges impressively from 20 to 55 dBA. A decibel (dBA) is a unit used to measure sound intensity as perceived by the human ear. A reduction of 20 dBA can make a loud environment noticeably quieter. A 55 dBA reduction can be profound, turning a disruptive roar into a faint hum.

 

For situations demanding even greater noise attenuation, special custom systems are available. These enhanced systems might involve using a heavier, thicker gauge panel shell. Thicker acoustic panels, containing more sound-absorbing material, are another option. A particularly effective custom solution is an “enclosure within an enclosure” design. This creates multiple barriers and air gaps, significantly boosting sound isolation.

The acoustic panels within these enclosures are meticulously designed. They are engineered for applications where a higher transmission loss is essential. Transmission loss quantifies how effectively a barrier reduces the passage of sound. Standard panels feature a robust layered construction. The outer solid shell is typically fabricated from 16-gauge steel. This provides a durable exterior and reflects sound waves. The inner shell is made from 22-gauge perforated steel. The perforations allow sound to pass into the absorptive core of the panel.

To further enhance acoustic performance, a high-mass septum is added within the panel. This dense layer is critical for blocking sound transmission. The structural integrity of the panels is ensured by 18-gauge internal channels and edge rails. These components stiffen the panels, preventing them from vibrating and transmitting noise.

The acoustic grade fill material within the panels is crucial for sound absorption. This fill is typically composed of 2.5 to 6 pounds per cubic foot (pcf) long-strand fiberglass or mineral wool. The specific material is chosen based on the application’s unique requirements. These fill materials boast several important properties. They are inert, meaning they do not react chemically with their surroundings. They are resistant to mildew growth. They are also vermin proof, preventing pest infestations. Critically, they are incombustible, adding a significant safety factor. These high-performance panels are commonly available in 4-inch or 6-inch thicknesses. Thicker panels generally provide superior performance, especially in controlling low-frequency noise.

Adding mass is a fundamental and effective strategy for isolating an instrument or any sound source. When you increase the mass of a system, you also increase its acoustic impedance. Impedance, in this context, is the resistance to the passage of sound energy. A system with higher impedance requires more energy to be set into vibration. Sound waves carry energy; therefore, a massive barrier is more difficult for sound waves to move. This principle makes adding mass to an object an effective means of eliminating low-frequency noise. Low-frequency sounds, often perceived as rumbles or hums, tend to be lower in energy but are notoriously difficult to control. Massive structures are adept at blocking these pervasive sounds.

While increased mass is beneficial for acoustic control, extremely massive systems can introduce their own set of challenges. These primarily relate to mobility and overall usability. AKINCO acoustic enclosures are intentionally designed to be massive to achieve their high sound reduction targets. However, the company employs a number of advanced technologies and intelligent design strategies. These are specifically aimed at mitigating the practical difficulties associated with using a heavy, massive enclosure. This might include modular construction for easier transport and assembly, integrated lifting points, or designs that maintain accessibility for equipment maintenance. The goal is to strike an optimal balance between superior acoustic performance and real-world practicality, ensuring the enclosures are both effective and user-friendly.

The applications for acoustic enclosures are diverse. Internally, they can house loud machinery on a factory floor, protecting workers and improving the overall work environment. Generators inside buildings, pumps, or compressors can be effectively quieted. Externally, enclosures are used for HVAC units, power transformers, or industrial chillers, preventing noise from disturbing nearby residential areas or businesses. This helps companies meet local noise regulations and maintain positive community relations.

The benefits extend beyond just noise reduction. For employees, reduced noise exposure means better hearing protection, lower stress levels, improved concentration, and potentially increased productivity. For businesses, this can translate to a safer workplace, adherence to noise regulations, and a better public image. The durability of the materials used, such as treated steel and resilient acoustic fill, ensures a long service life for these enclosures, even in demanding industrial conditions. Regular maintenance, such as checking seals and panel integrity, will ensure continued optimal performance over many years.

In essence, acoustic enclosures represent a sophisticated approach to managing and controlling noise. Through thoughtful design, appropriate material selection, and an understanding of acoustic principles like mass and absorption, effective sound isolation is achieved.

Reference:

For further information on sound transmission and acoustic principles, a helpful resource is The Engineering Toolbox, which discusses concepts like sound transmission loss: Engineering Toolbox

Features

  • Accessibility For Production & Maintenance
  • Access Doors For Controls, Personnel or Equipment
  • Proper Ventilation to Prevent Heat Build-Up
  • Viewing or Observation Windows
  • Power Supply to Equipment/Receptacles
  • Lighting Requirements – Standard/Explosion-Proof
  • Enclosure With Floor and/or Vibration Isolators
  • Penetrations
  • Intake Duct/In Feed
  • Discharge Duct/Out-Feed
  • Conduit/Piping
  • Ventilation/Silencers
  • Durable Steel Construction
  • Effective Verifiable Noise Control
  • STC Values Up To 55
  • NRC Values .90 to 1.10
  • Complete Systems – With Doors, Windows, Louvers, Air Conditioning
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Typical Acoustic Enclosure Applications

Acoustic enclosures are suitable for a variety of industrial applications and uses that include:

    • Compressor Enclosures provide a simple and cost effective solution for noise reduction of air compressors.
    • Diesel and Gas Generator Enclosures are an effective shield from noise-making generators and machinery.
    • Personnel Noise Shelters provide outstanding noise reduction and create a quiet comfortable workspace for staff at the heart of any manufacturing or industrial operation.
    • Sliding acoustic covers contain noise emissions from industrial plant and allow easy access during maintenance or replacement. One person can manoeuvre the sliding sections with ease.
    • Soundproof Observation/Control Rooms and Offices provide staff with a quiet working environment and protect them from the risk of hearing damage due to noisy plant and machinery.

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